Pioreactor vial lid

Hey @CamDavidsonPilon,

What is the purpose of the cavity where the stainless tubes feed through? Do you place any flexible component, like an O-ring or sealing material, for air-tightness inside?


During printing, we pause the machine and put short lengths of 1/8" OD 1/16" ID tubing in there. This acts as a “friction” and sealing: it’s not quite air tight, however.

Not a bad solution for such a small area. Have you tried under sizing the silicon tubing id relative to the metal tube od. That way there is a radial compressive force to give you airtightness.

Generally 20% compression is a good balance between seal and being able to get the tube in. I have only done this with orings not silicone tubes though.

It definitely it’s already undersized. We could make it air-tight be reducing the diameter of the cavity, but then getting the tube into the cavity becomes too difficult. Something we are working on though!


to add some more details: in theory, we could fit the tubing in, but in reality, artifacts like seams, layer lines, etc. interfere and the tubing requires too much force and wiggle to get in. We’ve tried a few techniques, but have more lined up to try too

I would add orings of list of things to try.

Cons:

  1. might be harder to source silicone orings at these diameters but they do exist
  2. Larger thickness compared to tubes. I have some 1 id 4 od mm silicone orings on my desk. I use them with a 2mm od metal tube no problem. Heres the link: uxcell Silicone O-Ring, 4mm OD, 1mm ID, 1.5mm Width, VMQ Seal Rings Gasket for Co2 O Ring, Red, Pack of 50 : Amazon.ca: Industrial & Scientific
  3. Some concerns regarding alignment that tubes dont have. They work better with some vertical compression which is what I do but you dont have the radial space for that

Pros:

  1. You can use a dowel to push them in place, not as flimsy as tubes
  2. You dont have to manually cut to length

Was curious so whipped up a quick sketch and it worked well based on very basic air tightness testing:

you can see the oring intersecting the walls slightly, that is the compression surfaces. I paused the print right before that small vertical layer and pressed oring in with my finger and it did not pop out. to pressure test this I suggest modeling a luer lock on the top of the print and connect to a syringe. Use a solid rod instead of ur metal tube with same od.